Wire Rope Hardware

Shop and request a quote for industrial wire rope hardware, rigging components, and installation tools used to secure, tension, cut, and assemble wire rope and aircraft cable systems. Lexco Cable supplies clips, clamps, thimbles, turnbuckles, shackles, hooks, cutting tools, crimping tools, and other essential hardware available in bulk quantities or as part of custom cable assemblies for OEM, construction, marine, and industrial applications.

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Industrial Wire Rope Hardware Supplier & Assembly Partner

Lexco Cable supplies wire rope hardware, rigging components, and installation tools for contractors, fabricators, OEM manufacturers, utilities, marine operations, and general industrial applications. We provide:

  • Wire rope clips, clamps, thimbles, shackles, hooks, and connectors
  • Turnbuckles, eye bolts, eye nuts, swivels, and tensioning hardware
  • Cutting, crimping, and installation tools for wire rope and aircraft cable
  • Bulk hardware supply for production and field use
  • Hardware integrated into custom cable assemblies and fabricated systems
  • Application guidance for safe and effective rigging and attachment

Need help selecting the right hardware or tooling for your application?

Request a quote or contact our team for specification and sourcing support.”

Wire Rope Hardware Types, Rigging Functions & Tool Selection Guidance

Common Wire Rope Hardware for Rigging & Attachment

Selecting the correct attachment hardware depends on your load requirements, connection type, and whether the system needs to be permanent or adjustable.

Common hardware components include:

  • Wire rope clips and clamps
    Used for temporary or adjustable connections, often in field installations
  • Thimbles
    Protect the cable at looped ends and help maintain shape under load
  • Shackles and hooks
    Provide secure, removable connection points for lifting and rigging systems
  • Links and connectors
    Used to join components and create complete load paths

What to consider when selecting hardware:

  • Temporary vs permanent use determines whether clamps or swaged solutions are preferred
  • Load path and safety requirements impact hardware type and sizing
  • Compatibility with wire rope or aircraft cable must match the diameter and construction

Choosing the right hardware ensures safe attachment, proper load distribution, and reliable system performance.

Tensioning, Connecting & Adjustment Components

Proper tensioning hardware is required when controlling load, alignment, or system stability.

Common components include:

  • Turnbuckles
    Used to adjust and maintain cable tension in structural and rigging systems
  • Threaded rods and studs
    Provide fixed or adjustable connection points within assemblies
  • Clevises and yoke ends
    Allow for articulated connections where movement or alignment is required

How to choose the right components:

  • For load-bearing or structural alignment, turnbuckles and heavy-duty fittings are typically used
  • For positioning or adjustable connections, threaded components provide flexibility
  • For outdoor or marine environments, corrosion-resistant materials are recommended

Selecting the right tensioning and connection hardware ensures proper alignment, load control, and long-term system reliability.

Cutting, Crimping & Installation Tools for Wire Rope

When fabricating cable assemblies in-house or performing field installations, selecting the right tools is critical for safety and performance.

Common tools include:

  • Cable cutters
    Designed to cleanly cut wire rope and aircraft cable without fraying
  • Manual and hydraulic crimping tools
    Used to install fittings and sleeves with proper compression

Tool selection considerations:

  • Cable diameter and material determine the required tool capacity
  • Field installation crews typically use portable, manual tools
  • Production environments benefit from hydraulic or high-capacity equipment

Proper tooling improves safety, ensures correct installation, and increases efficiency during assembly and installation.

Bulk Supply, Kit Integration & Custom Cable Assemblies

OEM manufacturers and contractors often source hardware in bulk or as part of complete cable assembly solutions.

Key advantages include:

  • Bulk purchasing for production, construction, or large-scale projects
  • Hardware integrated with custom cable assemblies for ready-to-install systems
  • Kitting and staged delivery to streamline installation and reduce handling

Why it matters:

  • Bundled hardware and cable assemblies reduce installation time and sourcing complexity
  • Integrated supply improves consistency and project efficiency
  • OEM manufacturers benefit from scalable, repeatable sourcing solutions

Industrial & Commercial Applications for Wire Rope Hardware

Wire rope hardware is used across a wide range of industrial and commercial applications.

  • Lifting and rigging systems
    Typically use shackles, hooks, and heavy-duty connectors for secure load handling
  • Construction and infrastructure projects
    Use turnbuckles, clamps, and structural hardware for alignment and support
  • Marine and dock hardware
    Require corrosion-resistant components designed for harsh environments
  • Utility and safety cable systems
    Use clips, connectors, and tensioning hardware for secure and adjustable installations
  • OEM mechanical assemblies
    Use integrated hardware and cable systems for consistent performance in production environments

Request a Wire Rope
Hardware & Tools Quote

Looking for specific wire rope hardware, rigging components, or installation tools? Lexco Cable provides bulk supply, integrated hardware-and-cable assembly solutions, and sourcing support for industrial and OEM applications.

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Wire Rope Hardware & Tools FAQs

What Are the Common Materials Used in the Manufacturing of Wire Rope Threaded Studs?2026-02-12T18:44:22+00:00

Wire rope threaded studs are typically made from materials like carbon steel, stainless steel, and alloy steel, each selected for its specific properties such as strength, corrosion resistance, and suitability for various environmental conditions.

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What are wire rope threaded studs, and why are they important?2026-02-12T18:44:26+00:00

Wire rope threaded studs are crucial fastening components used in various applications to ensure structural integrity and reliability. They serve as the primary means of securing materials together across industries such as construction, automotive, aerospace, and marine.

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What Stranding Constructions Does Mil-dtl-87161 Cover?2026-02-12T18:44:31+00:00

1×7

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What Stranding Constructions Does Mil-dtl-83140 Cover?2026-02-12T18:44:35+00:00

19×7 rotation resistant

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What Stranding Constructions Does Mil-dtl-83420 Cover?2026-02-12T18:47:16+00:00

7×7 bare

7×7 jacketed

7×19 bare

7×19 jacketed

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Are There Different Types of Rotation-resistant Wire Rope?2026-02-12T18:47:21+00:00

There are 3 categories of rotation-resistant wire ropes organized by torque reduction.

  1. Category 1 is the most rotation-resistant and typical constructions are 34×7 and 35×7. Category 1 rotation-resistant wire rope may be used with a swivel.
  2. Category 2 is moderate and typical constructions are 19×7 and 19×19. Category 2 rotation-resistant wire ropes should not be used with a swivel.
  3. Category 3 has the least rotation-resistant of the 3 categories and typical constructions are 8×19 and 8×25. Category 3 rotation-resistant wire ropes should not be used with a swivel.

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What Are the Different Wire Rope Constructions?2026-02-12T18:47:26+00:00
Classification # of Strands # of Wires # of Max Outer Wires
6×19 6 15-26 12
6×37 6 27-49 18
6×61 6 50-74 24
6×91 6 75-108 30
6×127 6 109+ 36

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What Are the Differences Among Bright, Galvanized and Stainless Steel?2026-02-12T18:47:32+00:00

Bright wire rope is fabricated from wires that are not coated.

Rotation Resistant Bright wire rope is designed to resist the tendency to spin or rotate under load. In general, this rope is used as single part lines or situations where operating conditions require a rope that will resist cabling in a multipart system. The essential nature of rotation resistant rope designs impose certain limitations on their application and necessitate special handling requirements not encountered with other rope classifications.

Galvanized wire rope is zinc coated for corrosion resistance and has approximately the same pulling strength as Bright. In favorable environments, it can provide an economical alternative to stainless steel.

Stainless steel wire rope is made up of corrosion-resistant steel wires and is the highest quality wire rope available. It has approximately the same pulling strength as Bright or Galvanized rope and lasts the longest under harsh conditions such as saltwater and other acidic environments.

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What Are the Rope Lay Options?2026-02-12T18:47:37+00:00

The finished rope has either a right or left-hand lay, which refers to the direction in which the strands were wrapped around the core.

Regular lay means the individual wires were wrapped around the centers in one direction, and the strands were wrapped around the core in the opposite direction.

Lang’s lay means the wires were wrapped around the centers in one direction, and the strands were wrapped around the core in the same direction.

The length of lay is measured as the distance in inches for one strand to go completely around the rope one time.

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What Are the Factors Affecting the Selection of Wire Rope?2026-02-12T18:47:44+00:00

Strength-resistance to breaking
The wire rope should be strong enough to handle the maximum potential load, including safety factors.

Resistance to bending fatigue
Fatigue is caused by repeatedly bending rope around drums, sheaves, etc. A wire rope with strands made up of many small wires will be more resistant to fatigue, but less resistant to abrasion.

Resistance to vibrational fatigue 
Energy is absorbed via the end fittings or at the tangent point where the rope contacts the sheave.

Resistance to abrasion 
Abrasion occurs when a rope is dragged over the ground or other surfaces. A wire rope with strands made of fewer, larger wires will be more resistant to abrasion, but less resistant to fatigue.

Resistance to crushing 
During use, a wire rope may encounter crushing forces or be struck against hard objects. This can cause the rope to become flattened or distorted, resulting in premature breakage. Wire rope must have sufficient lateral stability to withstand the crushing pressures it may encounter. Regular lay ropes have greater lateral stability than Lang’s lay, and six-strand wire ropes have greater lateral stability than eight-strand ropes.

Reserve strength
Reserve strength is the combined strength of all the wires contained within the strands.

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Can Extrusion Coated Wire Ropes Be Customized in Any Color?2026-02-12T18:47:59+00:00

Yes, one of the key features of extrusion coated wire ropes is the ability to match and create custom colors. This allows them to meet specific color requirements for projects, ranging from equipment manufacturers to safety equipment and retail displays. Lexco® Cable offers precision in color matching, ensuring the final product aligns with the brand’s identity and aesthetics.

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In What Industries Are Extrusion Coated Wire Ropes Commonly Used?2026-02-12T18:48:02+00:00

Extrusion coated wire ropes have versatile applications across numerous industries. They are used in the fitness industry, children’s play structures, rigging, marine applications, industrial designs, architectural accents, pet accessories, retail displays, safety equipment, and much more.

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What is Extrusion Coating and How Does It Benefit Wire Ropes?2026-02-12T18:48:10+00:00

Extrusion coating involves jacketing wire ropes in a polymer layer, which enhances their durability and corrosion resistance. This process strengthens the ropes and allows for aesthetic customization through a range of colors, making them suitable for various environmental conditions and branding needs.

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How Do You Measure Wire Rope Diameter?2026-02-12T18:48:13+00:00

Wire rope diameters are determined upon the measurement of a circle that just touches the outermost area of its strands. Usually, parallel-jawed calipers are used for this.

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What Are the Four Characteristics to Consider When Choosing Wire Rope?2026-02-12T18:48:17+00:00

The four characteristics that someone should take into account when selecting wire rope for any project or assembly include strength, flexibility, corrosion resistance/ability to withstand wear, and ability to withstand distortion or crushing.

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What Chemical Does Stainless Steel Type 316 Include That Stainless Steel Type 304 Does Not Contain?2026-02-12T18:48:21+00:00

Stainless steel type 316 comprises 2% Mo (molybdenum), while Mo is omitted from stainless steel type 304

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What is the Best Wire for Corrosion Resistance?2026-02-12T18:49:56+00:00

Due to the metals used in the manufacturing process, stainless steel is one of the best types of wire rope for avoiding corrosion.

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How Do You Protect Wire Rope Against Corrosion?2026-02-12T18:50:01+00:00

Regular lubrication, coatings, galvanization, and choosing the right type of rope for an assembly will help protect a wire rope against corrosion, rust, and degradation.

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Will Wire Rope Rust?2026-02-12T18:50:05+00:00

In conditions that are salty or wet and humid, it is possible for wire rope to rust or corrode over time.

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What is Wire Rope?2026-02-12T18:50:11+00:00

Wire rope is a flexible steel cord that is extremely strong. Typical uses for wire rope are: hoisting, towing, and anchoring heavy loads. The core is the foundation of a wire rope. The three most commonly used core designations are: fiber core (FC)independent wire rope core (IWRC), and wire strand core (WSC).

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